Horizontal Vacuum Belt Filter

Horizontal Vacuum Belt Filter Specification

Product Type
Horizontal Vacuum Belt Filter

General Use
Solid-Liquid Separation in Industrial Filtration Processes

Material
Stainless Steel / Carbon Steel (as per requirement)

Type
Fully-Automatic Continuous Filter

Capacity
Up to 100 m/hr (customizable)

Weight (kg)
Vary as per model, approx. 3500 - 15000 kg

Computerized
Yes (Optional)

Automatic
Yes

Ozone Generator
Not Included

UV Sterilizer
Not Included

Control System
PLC Based Control Panel

Filter Bag No.
Not applicable (Uses vacuum belt system)

Filter Area
Up To 80 m (customizable)

Flow Rate
Up to 100 m/hr

Voltage
380 V / 415 V, 3 Phase, 50 Hz

Motor
Electric motor with variable frequency drive

Dimension (L*W*H)
As per design, e.g., 8500 mm x 2900 mm x 2000 mm

Feature
Continuous filtration, efficient cake washing, easy maintenance, high filtration efficiency

Color
Industrial Grey / Custom Coating

Wash System
High-pressure spray and multi-stage washing

Cake Thickness
3 mm to 25 mm (adjustable)

Operating Temperature
0C 80C (depends on application)

Discharge Type
Automatic Cake Discharge

Belt Material
Polyester fabric or customized material for specific applications

Drive Type
Gear Motor & Chain Drive System

Installation
Skid-mounted / Module Based

Application Industries
Mineral, Chemical, Pharmaceutical, Food Processing, Metallurgy, Environmental Engineering

Sealing Method
Rubber or Water Sealing

Filtration Precision
Up to 5 microns (depending on belt and process)

Noise Level
<75 dB (A)

Filtration Rate
20 1000 L/min (application dependent)

Vacuum Range
0.03 - 0.06 MPa

Safety Features
Emergency Stop, Overload Protection, Guard Rails

Horizontal Vacuum Belt Filter Trade Information

Minimum Order Quantity
1 Unit

Main Export Market(s)
Asia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East

Main Domestic Market
All India

About Horizontal Vacuum Belt Filter

Horizontal Vacuum Belt Filters
Sabari Engineering Services is a company known for manufacturing and supplying various industrial filtration equipment, including Horizontal Vacuum Belt Filters (HVBF). These filters are widely used in industries like mining, chemical processing, food production, and pharmaceuticals to separate solids from liquids efficiently.
Key Features of Horizontal Vacuum Belt Filters:
1. Continuous Operation: Designed for continuous filtration, washing, and drying of solids.
2. High Efficiency: Capable of handling large volumes of slurry with high filtration efficiency.
3. Automatic Controls: Often equipped with automated systems for controlling the filtration process.
4. Customization: Available in various sizes and configurations to meet specific industrial requirements.
Applications:
Mining and Mineral Processing: Dewatering of mineral concentrates.
Chemical Industry: Filtration of chemical slurries.
Food and Beverage: Juice clarification and filtration of food products.
Pharmaceuticals: Purification of pharmaceutical compounds.
Advantages:
High Throughput: Efficiently processes large quantities of slurry.
Consistent Quality: Produces uniform filter cakes with consistent moisture content.
Versatility: Suitable for a wide range of applications and materials.
Low Operating Costs: Designed for energy-efficient operation and minimal maintenance.
If you need detailed specifications, installation guidance, or support regarding Horizontal Vacuum Belt Filters from Sabari Engineering Services, it would be best to contact them directly through their official communication channels. They can provide tailored solutions to fit your specific industrial needs

Continuous Industrial Filtration Solution

This Horizontal Vacuum Belt Filter offers automated, uninterrupted operation for high-volume solid-liquid separation. Engineered for versatility, it adapts to a wide range of industry requirements, from minerals to pharmaceuticals. Its gear motor and chain drive system, combined with PLC controls, ensure consistent and reliable filtration, customizable for diverse process scales.

Advanced Washing and Precision Filtration

Optimal cake washing is achieved through high-pressure spray and multi-stage systems, ensuring thorough cleaning and superior product quality. The filtration precision reaches up to 5 microns, depending on the selected belt and process setup. Adjustable cake thickness and automatic discharge contribute to process flexibility and minimized operator intervention.

Customizable and Safe for Industrial Environments

Choose between stainless steel or carbon steel construction to suit application and environmental needs. Safety is prioritized with emergency stops, overload protection, and guard rails. The filter is skid-mounted or module-based for easy installation, with noise levels kept below 75 dB(A) for a safer workspace. Automated controls and computerized operation (optional) further enhance efficiency and safety.

FAQ's of Horizontal Vacuum Belt Filter:

Q: How does the Horizontal Vacuum Belt Filter automate solid-liquid separation processes?

A: The filter automates separation using a continuously moving belt supported by a vacuum system and PLC-based control panel. Automatic cake discharge and programmable washing cycles reduce manual intervention, ensuring efficient and reliable operation for high-volume industrial filtration.

Q: What belt materials can be used for the filter and how are they selected for specific applications?

A: Polyester fabric is standard, but belt materials can be customized based on chemical compatibility, filtration precision, and process requirements. Selection depends on factors such as slurry composition, desired micron rating, and operating temperature.

Q: When should a high-pressure multi-stage wash system be utilized with this filter?

A: A high-pressure multi-stage wash system is recommended when thorough cleaning of the filter cake is essential, such as in food processing, pharmaceuticals, or applications requiring ultra-fine filtration. This system maximizes purity and facilitates efficient recovery of valuable process materials.

Q: Where can the Horizontal Vacuum Belt Filter be installed in industrial plants?

A: It can be installed in various industry settings-mineral processing, chemicals, pharmaceuticals, food, metallurgy, and environmental engineering. Modular skid-mounted design allows flexible placement within existing production layouts, minimizing installation time and space requirements.

Q: What is the process for adjusting cake thickness during filtration, and why might adjustment be necessary?

A: Cake thickness is adjusted mechanically on the equipment, allowing settings between 3 mm and 25 mm. Adjustments optimize moisture content and separation efficiency for different products or process specifications, accommodating diverse operational demands.

Q: How does the filter ensure safety and reliability during operation?

A: Safety features include an emergency stop, overload protection, and guard rails. The PLC-based control system manages operational integrity and, when used with computerized controls, provides monitoring to detect issues early, minimizing risk and ensuring continuous operation.

Q: What are the main benefits of using a Horizontal Vacuum Belt Filter in industrial filtration?

A: Key benefits include continuous, high-capacity filtration, precise cake washing, adjustable process parameters, automated control, low maintenance, and customizable configurations. Its robust design ensures reliability, efficiency, and improved product quality across multiple industries.

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